Car Projects

David and I have been neglecting our two cars for the last several years. Well, truth be known…umm…since about 2004. Good thing they’re sturdy and reliable vehicles since we’ve driven the across the country and all around since then. However, things can only go on for so long without maintenance and we’re at the point where we really need to “maintain” or we’ll have problems.

Our blog includes a story about Buttercup’s transmission input shaft failing while we were on the road from Las Vegas to San Francisco. All’s well that ends well but we realized that maybe we’d better assess the condition of the cars and do a few “upgrades” while in So. Cal. as we have access to a very nice auto hobby shop here and a guy with a bunch of classic/vintage SAAB parts. After assessing things on Buttercup (1976 model 99) and Wesley (1987 model 900turbo), we figured that the few things we really needed to take care of were as follows:

Wesley’s transmission (we can hear some pinion noise and that will only get worse);
Outfit Buttercup with a later model transmission (less prone to input shaft problems);
Wesley needs a new vent system selector (right now we’re on permanent “defrost” air flow setting);
Buttercup’s brakes need to be bled (dirty fluid) and potentially she needs a new booster and/or master cylinder rebuild;
Wesley’s front tires are at the “really should replace” point;
Buttercup needs some serious scraping of initially tiny rust spots that are getting to be big ones along edges of things and then use of rust converter/touch up paint;
Speaking of looks, neither car has been waxed since umm….well…probably….2005;

What an awful list of things. We used to take such good care of our cars but must admit that since starting our business 9 years ago and then when we sold the house and got into the “boat project” a couple years ago…well…things have just been on “indefinite hold” with the cars.

At first, I had excuses all associated with the business “this proposal is due, that trip is coming up” and then it was “well, we’re living on the boat and we hardly drive, really.” Then, of late, it’s been “OMG, I’m just overwhelmed with all the little things that need to be fixed.”
Until about 2008, Buttercup was still a car that we’d have strangers coming up to us and asking us if we’d like to sell her to them. Poor dear, they probably wouldn’t want her right now.

While we were still in San Francisco, I got in touch with Paul, a So Cal vintage SAAB fellow and asked if he could rebuild a 5 speed for Wesley. Yep. So, we arranged a price and tomorrow David and I are taking Buttercup (with a u-haul trailer on the back) up to Paul’s place near Ramona to pick up the rebuilt tranny. We’ll drop of Wesley’s transmission to Paul as a “core” after we do the swap. I had planned on having Paul do a trade with us with a late model rebuilt tranny for Buttercup sometime later in the winter, but I happened across another SAAB owner who’s been keeping a late model engine/tranny as well as other parts as a “spare” for his 1976 SAAB for many years who, having gotten rid of the car, no longer needs the spares. So, after picking up Wesley’s newly rebuilt tranny, we’ll be swinging by the other fellow’s place out in Lakeside and picking up the engine/tranny pair as well as numerous other spare parts for Buttercup from the kind fellow who just wants to see them go to a good home.

All armed with numerous new/used parts, the next few weeks of projects will be “car” rather than “boat” for us. In the end, I’ll hope that both Wesley and Buttercup are looking spiffy, comfy to drive, and safe on the road for the next few years.

More on the SAAB repair stories to come, for sure 🙂

Starboard Main Saloon Seat Taking Shape

Ah, after hours and hours of milling lumber for the ceiling, sole, port and starboard saloon seat framing…we’ve begun to get something in the boat that looks suspiciously like a saloon seat taking shape (rather than simply the old water tank piled up with stuff!)

Here’s some progress pictures. The first is of the boards David made from a big teak board. The work was done at the North Island wood shop.

teak

The next picture is of the Alaskan Yellow Cedar ceiling

ayc

Then, a picture of David fishing a dropped fastener from the bilge. The project of that day was installing new teak sole board along the edge of the existing teak sole boards.

sole1

The new (light color) teak sole can be seen along the new raise panel Sapele construction of the starboard saloon seat shaping up here. Every one of those face panels are trapezoids due to the slant of the sole. Not a rectangle to be found.

seat1

It is exciting that with the sole in and the overhead in place, the sawdust doesn’t have opportunity to go into the bilge!

1

David hard at work on the aft corner…critical cutscc

Now, after that cut, all we need are bungs, some sanding and varnish. David is relieved…the work is into Brenda’s hands now.

c2

By golly, it looks like a seat base is shaping up there

seat

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