Take things apart and find you need new parts. Yesterday’s windlass tear down to put the new brake on made me take a close look at the shaft key. It was bent from a recent overload with twisted chain. So, $5 worth of new 1/4″ key stock gave us the ability to make a new key. Of course, we had to find a friend with a car to go the 20 miles to the shop with the stuff. Otherwise it would have taken an extra day. As it was, yesterday afternoon David and the friend ran the errand. So, this morning finally David and I are back to 4 hands on getting that new brake in place!
Category Archives: Projects
All the various things we’re doing to get Mahdee into shape
Details
Last minute details. The minutiae, always more consuming that one would expect. When we compared the worm gear on the old windlass motor to the one on the new motor, we noted they were in very different positions on the shaft. After installation of the new one and using mirrors to observe the engagement point in the gearbox, we determined that the new one was correct. This could also explain why, on occasion, with the old one in place the windlass used to latch up and literally it appeared that the case being pushed apart. That’s a story for another day…
It seems with every project we also “run out” of the spares we’ve cleverly stashed aboard the boat. Yesterday, while I was making new gaskets for the case covers, I used the last of the gasket materials except for the roll of thick cork. For 4 years, I’ve kept a “top-off” quart of Amsoil gear lube handy on a shelf in the galley. Pulling it out, as well as the spare stashed away under the storage bed, we discovered that the 1/2 gallon of gear lube we had aboard was just barely enough to fill the windlass gear case. Not that we needed additional gear lube in the last 4 years, but I feel a little uncomfortable with no extra aboard. Amsoil must be ordered, so we will have to wait until the Bay area to manage that one.
Speaking of spares, I calculated our fuel needs for the trip North and note that we probably have only 2/3 of the fuel necessary (if we motorsail) to make it to the good fuel prices at Pillar Point Harbor outside the Golden Gate. That wouldn’t be a biggie except we’ve managed to give ourselves a time crunch of a couple things to attend to here in SoCal and then a couple things to do in the Bay area. Hopefully the winds are good and the seas are calm so we’ll sail more than the usual expected on the North-bound passage.
Today, David and I work together to get the spare windlass brake installed, so the old one becomes the spare. It is a different design than the original and David spent a couple hours yesterday trying to get it installed without success. We’ll hope that four hands makes quick work of it. Other little things need to be “tied up” including the “put away” of many projects, installing the blocks that replace the foresail sheet horse…oh and that means I must make two thump-pads from our old 1/2″ lines so the blocks don’t beat at the canvass-covered decks. Other things? Washing all the bedding in the large marina washer/dryer–can’t forget that one.
What is Time Anyway?
Our planned two weeks in San Diego is beginning to look like an unexpected month in San Diego. Seeing friends and catching up on things helps make it an enjoyable month, but we’d really like to be on our way again. The anchor windlass motor has been to three shops with the final diagnosis of “can’t get the parts to rebuild it” from all. Well, one said “eventually we could get the parts in maybe 6 weeks, maybe 12 weeks.” We ordered a new motor from the Ideal Windlass company almost three weeks ago. They’re telling us that they’ll be getting the motor (which must be modified to work in the windlass) next Friday and can ship the same day they get the motor in to their shop. Now, they’re not open on Fridays, but we won’t let that little detail deter us from believing that perhaps one of their loyal employees is going to come to the shop, modify the motor, and ship it out to us next Friday. Stranger things have happened.
Why not just get another windlass? Well, to pull up that heavy 1/2″ BBB chain (3 lb/ft) it takes a pretty hefty windlass and the cost of such a windlass would be anywhere from $6K to $12K. So, better to wait upon the motor. We do know of a fellow who modified the same windlass we have so that it operated on a hydraulic pump. Somehow the idea of having hydraulic fluid leaking all over the place doesn’t seem like a smart choice for us though. We’ll wait. So, what’s a few extra weeks in San Diego, anyway? We’re able to get things done here and the anchorages are very shallow requiring very little chain go out. So getting the chain up using a sheet winch isn’t too terrible here. But we’d prefer to have our full windlass back up and running. And it will be…in a couple weeks.